Automation of BOM & Routing in Peacksoft ERP

Multi-level BOM → Auto Routing → Sub Work Orders → PPP → Capacity-Aware Scheduling

Multi-Level BOM Auto Routing Batch Sub-WO PPP PPC & Capacity

Engineer once. Produce at scale.

Peacksoft ERP turns complex engineering data into executable shop-floor plans. Import or design a multi-level BOM, let the system auto-generate routing with operations, machines, and labor, and instantly create sub-work orders for every assembly level. Pre-Production Processing (PPP) prepares raw materials (e.g., cut-to-size) ahead of semi-finished stages, while Production Planning & Control (PPC) sequences jobs based on capacity, calendars, and constraints.

What gets automated?
BOM import & validation → Routing creation → Sub-WO explosion → PPP sheets → MRP & pick lists → Machine/Labor assignment → Forward/backward scheduling → WIP tracking → Cost roll-ups.
50%+faster plan-to-schedule
Zeromanual sub-WO creation
Real-timeWIP & variances
Accuratecosted BOM & routing

Flow: From BOM to Shop-Floor

Import / Design BOM Auto-Generate Routing Explode Sub-Work Orders PPP (Cut/Prep) MRP & Pick Lists Issue to Production PPC Scheduling (Capacity) WIP Tracking Costing & Variances

What “Automated BOM & Routing” means in Peacksoft

  • Multi-Level BOM import & validation: Build or upload complex BOMs (CSV supported) with raw, semi-finished, and finished goods; auto-check units, alternates, and scrap factors.
  • Routing generation from templates: Auto-assign operations, cycle times, machines, and labor from item/department templates; edit per revision when needed.
  • Automatic sub-work-orders: From a top-level WO, the system explodes child WOs for every BOM level—no manual linking.
  • PPP (Pre-Production Processing): Convert raw stock to designed sizes before semi-finished stages; feed time/weight back into costs.
  • Batch processing for SFG BOM & routing: Run bulk creation/updates for large assemblies in one go (ideal for fabrication and machine-building).
  • PPC & capacity scheduling: Sequence jobs by due date, capacity, shifts, and calendars; auto-dispatch to machines/work centers.
  • Job tasks & execution data: Auto-created tasks capture setup/run hours, operator allocation, yields/rework, and quality holds.
  • Integrated MRP & inventory: Net requirements from BOM/WO drive PR/PO; GRN, QC, and stores are linked end-to-end.
  • Cost roll-ups & variances: Roll materials, labor, and machine rates to operation/WO; analyze plan vs. actual at every level.

Who benefits?

Fabrication, machinery, industrial equipment, panels/EPC, and discrete manufacturers with deep assemblies. Engineering teams keep control with revisions; planners get one-click sub-WOs and PPP; production gets clear routings and capacity-aware schedules; finance gets accurate, real-time costing.

Why Peacksoft ERP

  • Industry-ready manufacturing suite with multi-level BOM, PPP, PPC, routing & job tracking.
  • Configuration-driven (minimal hard-coding) and cloud-native.
  • Fast adoption with role-based UX and audit-ready traceability.

Next Steps

Bring your sample BOMs and routings—we’ll import them live and generate sub-work-orders to show the flow from engineering to shop-floor.

Get Started with Peacksoft ERP Today

Intuitive solutions on cloud with integrated features like Accounting, Purchase, Sales, Production, CRM, Payroll, Inventory & Filing of all compliances. . Call us at +91-86608 58802 (M: 9845167247) to schedule a consultation.

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